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Huhtamaki Aporotray: New Technologies and Market Impact

Huhtamaki Fruit Presentation Hortgro
Keywords: Huhtamaki Aporotray, Molded Fiber Packaging, Sustainable Fruit Packaging, Apple Trays, Wet Strength Resin, Biodegradable Trays, Cold Chain Packaging, Africa Fruit Export, Packaging Innovation, Pulp Tray Market

Company Overview

Huhtamaki is a global leader in sustainable packaging solutions, with:

  • 74 manufacturing sites
  • 24 sales offices
  • 17,000 employees
  • Operations in 34 countries

“With operations in 34 countries around the world, we’re well placed to support our customers’ growth. We adapt and deliver packaging that meets local demands and are pioneers in emerging markets.”

Business Segments

Huhtamaki operates in three main business areas, organized into four reporting segments:

1. Foodservice Europe-Asia-Oceania & North America

  • 39 plants on 5 continents
  • 7,700 employees
  • €1.6 billion net sales

2. Flexible Packaging

  • 22 plants on 3 continents
  • 6,400 employees
  • €870 million net sales

3. Molded Fiber

  • 11 plants on 4 continents
  • 1,700 employees
  • €260 million net sales

Product Types

  • Foodservice packaging
  • Flexible packaging
  • Molded fiber packaging

Share of Net Sales per Segment (2015)

  • Foodservice Europe-Asia-Oceania: 24%
  • North America: 35%
  • Flexible Packaging: 32%
  • Molded Fiber: 9%

Global Impact

  • 18 billion drinks served from Huhtamaki cups every year
  • 6 billion meals eaten from Huhtamaki plates every year
  • 5 billion pet meals packed in Huhtamaki laminate every year
  • 52 billion eggs packed in Huhtamaki molded fiber packaging every year

World population: 7.7 billion (2018)

Fruit Packaging Focus

Southern Hemisphere Apple & Pear Business in Pulp Trays

  • 90% Pulp trays dominate the market
  • Some regions use 15% Pulp trays

Challenges for the Mk4 Trays

  • Strength: The main issue in Africa, where Mk4 trays are used for fruit transport
  • Cold Chain: Sometimes broken, leading to condensation
  • Handling: Trays are often handled roughly in African markets
  • Display: Varies by vendor

Aporo Tray: Improvements

Key Enhancements

  1. Shape Change: Easier handling of product in/out of cartons
  2. Wet Strength Resin & Longer Fibers: Added to Mk4 trays for improved quality and performance in humid conditions
    • Wet strength is organic and 100% biodegradable
  3. Aging: Product cures with age; fiber bonding strengthens, allowing use after extensive storage

Trials and Tests (ExperiCo, 2017)

  • Cooling: Aporotray is 7% better than other trays on the market (energy saving)
  • Lifting: Outperformed all other trays, especially in high humidity and free water conditions
  • Water Absorption & Decay Protection: Superior to other trays
  • Bruising: No significant difference between tested trays

Aporo Tray – Apples (Improvements)

Packing:

  • New shape allows easy handling
  • Operators can easily lift and place trays
  • Very effective with tray filling machines
  • Fits into the new 22-pallet Mk4 carton

Cooling:

  • Improved airflow during cooling
  • 7% better than all current trays on the market

Strength:

  • Strongest tray during lab and commercial testing (packing, cooling, transporting)
  • Most suitable for the African market

Contact

Andre du Toit
083 269 9049

References

  • ExperiCo Results
  • ExperiCo Cooling Results
Hortgro Postharvest All White

Contact us

Tel: +27 (0)21 870 2900
Email: info@hortgro.co.za

258 Main Rd, Paarl, 7646
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